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SH-Pilot-10F (Benchtop)

The SH-Pilot-10F is a benchtop vacuum freeze dryer featuring a silicone oil heating system for its shelves. This compact and high-precision freeze dryer is designed for laboratories and small-scale production, offering efficient and reliable freeze drying processes. Its small footprint makes it an ideal choice for settings with limited space, while its advanced temperature control ensures consistent and precise drying.
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Product Advantage



  • Compact Design:

    • The benchtop design saves space, making it perfect for laboratories with limited room.

    • Can be connected to external bottle (eggplant-shaped bottle or wide-mouth bottle).


  • High-Precision Temperature Control:

    • Shelf temperature control accuracy within ±1°C (PID regulated), ensuring precise and consistent drying conditions.


  • High-Quality Materials:

    • The chamber and shelves are made of AISI 304 stainless steel, ensuring durability and meeting aseptic requirements.


  • Leak Detection:

    • All components, including the chamber, shelves, and hoses, are leak-tested using helium mass spectrometry.


  • Robust Shelves:

    • Shelves are designed to withstand long-term use, with high strength and precision.


  • Reliable Refrigeration System:

    • Utilizes TECUMSEH compressors for stable and reliable performance, with environmentally friendly refrigerants.


  • Advanced Control System:

    • Equipped with manual and automatic control options, recipe management, and emergency stop functionality.


Technical Parameters



Drying Chamber:

  • Material: AISI 304 Stainless Steel

  • Shelf Dimensions: 270×400×15mm, 2+1 layers

  • Door Material: Acrylic

  • Temperature Sensors: Pt-100 A Level


Performance Parameters:

  • Design Pressure: Normal pressure

  • Finish: Ra≤0.4µm

  • Shelf Temperature Range: -40°C to +80°C

  • Shelf Temperature Uniformity: ±1°C (soak stage)

  • Shelf Spacing: 70mm

  • Chamber Insulation: Polyisocyanurate foam

  • Door Opening Angle: More than 110°


Refrigeration System:

  • Compressor: TECUMSEH, full closure

  • Refrigerant: R404a\R23, Environment Friendly

  • Cooling Rate (Shelf): +20 to -40°C ≤ 50 minutes

  • Cooling Rate (Condenser): +20 to -40°C ≤ 15 minutes


Product Uses


The SH-Pilot-10F freeze dryer is suitable for various applications, including pharmaceuticals, biotechnology, food processing, and material research. It is ideal for laboratories and small-scale production facilities requiring precise and reliable freeze drying.


The SH-Pilot-10F freeze dryer combines a compact design, high-precision temperature control, and advanced technology to provide reliable and efficient freeze-drying solutions. It is an essential tool for laboratories and small-scale production facilities aiming for high performance and consistent results.


FAQ



Differences Between Electric Heating Freeze Dryers and Silicone Oil Heating Freeze Dryers


Electric Heating Freeze Dryers

1. Heating Method:

- Utilizes electric heating elements to directly transfer heat to the shelves or chamber. This method is straightforward but may result in less uniform heating.


2. Temperature Control:

- Generally simpler and less precise. Temperature fluctuations can occur, making it less suitable for applications requiring strict temperature control.


3. Maintenance:

- Requires regular inspection and replacement of heating elements, which can wear out or fail over time.


4. Cost:

- Typically lower initial cost due to simpler design and fewer components. Ideal for budget-conscious projects.


5. Applications:

- Suitable for basic freeze-drying tasks where extreme precision is not required, such as simple biological samples or educational purposes.


Silicone Oil Heating Freeze Dryers

1. Heating Method:

- Uses silicone oil as a heat transfer medium, circulating it through the system to provide uniform heating across all shelves. This ensures consistent temperature distribution.


2. Temperature Control:

- Offers highly precise temperature control, with accuracy often within ±0.1°C. Ideal for sensitive materials where precise control is crucial.


3. Maintenance:

- Involves maintenance of the oil circulation system, including checking oil levels and potential leaks. Requires more attention than electric systems but provides better performance.


4. Cost:

- Higher initial cost due to more complex design and components. However, the investment is justified by better performance and reliability.


5. Applications:

- Ideal for applications requiring precise and uniform temperature control, such as pharmaceuticals, biotech, and advanced research where consistency and reliability are paramount.


Differences Between Basic Bell Jar Freeze Dryers and In-situ Freeze Dryers


Basic Bell Jar Freeze Dryers

1. Structure:

- Features a bell jar or dome-shaped chamber placed over the product to be freeze-dried. Compact and easy to set up but limited in capacity.


2. Operation:

- Typically requires manual operation to load and unload samples. Less suited for high-throughput applications.


3. Applications:

- Suitable for small-scale or batch processes, often used in educational or small research settings. Limited automation.


4. Cost:

- Generally more affordable due to simpler design. Ideal for entry-level applications.


5. Control:

- Basic control systems with limited automation and customization options. Suitable for straightforward freeze-drying tasks.


In-situ Freeze Dryers

1. Structure:

- Features a rectangular chamber with integrated shelves and other components for in-situ freeze drying. Designed for larger capacity and more complex processes.


2. Operation:

- Designed for automatic and continuous operation, allowing for larger-scale processes. Can handle multiple batches and is often used in industrial settings.


3. Applications:

- Ideal for large-scale or industrial applications, particularly in pharmaceuticals and food industries where precise control and high throughput are needed.


4. Cost:

- Higher cost due to advanced design and automation capabilities. Suitable for professional and industrial applications.


5. Control:

- Advanced control systems with extensive automation and customization options for precise process control. Includes features like recipe management and real-time monitoring.

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